Details of a Clock Construction

During the Koka era (1844-1848) Lord Junsho of Tsugaru Castle ordered KOKONOE Fujikichi to make a clock. His estimate (a ten page book – detailed in Taizaburo Tsukada) showed that it would take 2,845 days, including 15 days to make the hands. Completion took three years.

“The structure is simple, with two large lead weights suspended on two pieces of cord about one jo, five shaku in length. The weight for timekeeping is three kan, 700 me, and the one for striking, four kan, 300 me. In addition to the two large weights, there are two small weights for the balance, of diameter one sun, five bu. The two cords turn two toothed wheels. Other than these only two or three wheels can be seen, which comprise the strike train to sound the bells loudly…nine, eight, etc. After winding up the driving weights there is no further need for manpower for five or six days. This is done by the bonze. The clock movement is cased with bronze plates on four sides; their width is one shaku, five bu, and their length one shaku, six sun, three bu. The height, including the bell, exceeds three shaku. This clock hung in the clock room of the castle for a long time.

“Acknowledging your order for the making of one large clock:

 

Item                                  Weight or unit           Remarks

Iron ore                              25 kan            Including shrinkage while forging 7 times.

Steel from iron ore               7 kan              Including shrinkage while forging 7 times.

Forging charcoal                  300 bales        Including preparations for forging wheels.

Smith’s daily wages              660 momme     2 momme, 2 bu each for 300 persons.

Daily workers’ wages            660 momme     300 persons for forging of wheels, including preparations.

Crimson hood of gold bronze  700 momme

Borax                                 20 momme

Charcoal                             25 bales

Lead                                  3 kan              Repairs for 4 large /small weights and 2 balance weights.

Rubbing stone (Kaya-naka-to)

Jo kei-to                             One piece

Iyo-to                                 One piece

Hoso nagura-to                    One piece

Naru taki-to                        One piece

Varnish (Yoshino-urushi)       130 momme     For coating the whole.

Undercoating varnish           200 momme

Yoshino paper                     3 sheets          For lacquer screening.

Bleached cotton cloth           6 shaku

Best Mino paper(Jo-hanshi)   1 sheet           For technical drawings of the clock wheel arrangement.

Best Japanese paper            2 sheets          For polishing the wheels.

Varnish brush                     2 each            One sun thick.

Best varnish                       20 momme      For varnishing the revolving toothed wheels.

Best gold powders               5 fun              For lacquering 12 horary divisions, and toothed wheels.

Floss (Mawata)                     100 momme     For lacquer finishing use.

From the Pharmacy:

Glossary cloth                     2 sheets          For polishing wheels.

Camelia oil                          2 go                (One go = 0.18 litre)

Lacquering brush                1 pair

Hair bristle brush                1 pair

From the leather shop:

White deerskin                    300 sun          By weight estimate.

Cowhide                             200 sun          By weight estimate.

For shrine employees:

Candles                              30 each           To hang ten times.

 

The following is a memorandum for wages of 2 momme, 2 bu, per person.

 

Item                                  Man Days       Charge              Remarks

Second front wheel              70                  150 momme       For gauging and cutting teeth

Third front wheel                 55                  120 momme       in both facings of the forgings.

Dial wheel                          85                  179 momme

First front arbor                  50                  110 momme

Second arbor pinion             75                  165 momme

Centre post                         55                  121 momme

Rear post                           55                  121 momme

Front screw                        20                  44 momme

Strike count wheel               85                  178 momme       Made of bronze.

Rear first arbor                   55                  110 momme       Made of bronze.

Rear second arbor               75                  165 momme

Centre wedge                      3                    6 momme 6 bu   One each

Rear wedge                         1                    6 momme 6 bu   One each

Rear First wheel                  120                264 momme       One each

Rear second wheel               100                220 momme       One each

Rear third wheel                  65                  143 momme       One each

Whole front part                  65                  143 momme       Inspection and maintenance.

Whole back part                  75                  165 momme       Inspection and maintenance.

Twelve horary branches        20                  22 momme         Numeral and letter lacquering.

Vermillion painting lacquering                     7                      15 momme 4 bu

Wheel train                         55                  121 momme       Fitting of all.

Front hand                         15                  33 momme         Made of bronze.

Wedge for the hand              15                  33 momme

Front second arbor              10                  22 momme

Front third arbor                 8                    17 momme 6 bu Fitting

Escape wheel                      10                  22 momme         Fitting

Rear First arbor                   10                  10 momme         Fitting

Rear second arbor               10                  10 momme         Fitting

Rear third arbor                  8                    17 momme 6bu  Fitting

Rear fourth arbor                6                    13 momme 2bu  Fitting

Fan arbor                           4                    8 momme 8bu    Fitting

Hole for post                       150                330 momme

All wheels                           150                330 momme

Balance foliot                      55                  121 momme

Best screw                         55                  121 momme

Front first arbor                  10                  22 momme         Fitting

Third pinion                        55                  121 momme       Fitting

Fourth pinion                      45                  99 momme         Fitting

Fan pinion                          35                  77 momme         Fitting

Count wheel                       55                  122 momme       Fitting

Best screw                         55                  121 momme

Front first arbor                  10                  22 momme         Fitting

Third pinion                        55                  121 momme       Fitting

Fourth pinion                      45                  99 momme         Fitting

Fan pinion                          35                  77 momme         Fitting

Count wheel                       55                  122 momme       Fitting